Worcester Greenstar 12Ri Erp Boiler Fault Codes

 Blue Light Indication Fault Possible Solution/Check
No light No power at control board

Permanent mains supply to boiler. Boiler mains switch ON.

Fuse F1 - 2A Slow blow.

Fuse F2 - 1.25A Anti-surge.

Transformer (both coils below 100 .

Otherwise replace control board

Light ON Boiler ON but not operating during demand

Live demand at ST2 terminal LR - is there a demand?

Manual bypass is open.

If CH is working check HW controls.

If HW is working check CH controls (i.e. external diverter valve, frost stat, room stat/programmer.

Otherwise replace board.

Slow flash (mostly off, flashes on) Ignition lockout

▶ Gas present and at correct pressure?

▶ Gas valve

– Check that there is 35V d.c. to each solenoid

– Check the resistance of each solenoid: Top solenoid = 380 + 10% (342 - 418 )

Bottom solenoid = 190 + 10% (171 - 209) 

▶ Combustion CO2 level.

▶ Flue condition.

– Blocked flue?

▶ Blocked condensate pipe or frozen condensate.

▶ Gas valve adjustment.

▶ Ignition electrodes/harness/connections.

– Check for condition and resistance of leads (approximately 2100 )

▶ Otherwise replace control board

Slow flash (mostly on, flashes off)

Flue overheat (Top 2 Solutions)

Heat exchanger overheat (Middle 7 solutions)

Flue pressure switch (Bottom solution)

Flue temperature too high.

▶ Heat exchanger baffles removed and not refitted.

▶ Heat exchanger blocked

▶ Water pressure

▶ All air vented

▶ Pump/harness/connections.

▶ Water leaks/blockage

▶ Safety thermostats/low voltage wiring harness/connections

▶ Otherwise replace control board

Blockage in the flue system

Fast flash Volatile lockout (sensor, fan or code plug)

▶ Temperature sensors

– Check condition and continuity of leads

– Check resistance of sensor (8k - 20k )

▶ Fan

– 230V A.C. across the live (purple) and neutral (brown)

▶ Fan lead

– Check continuity

▶ Code plug

– Is code plug missing or not inserted properly

2 pulses Service mode switch in min. position
5 pulses Service mode switch in max. position