Vaillant ecoTEC plus 48 Boiler Fault Codes

Vaillant Boilers
 Message Possible Cause Measure

F00

Flow temperature sensor interruption

NTC plug loose/not plugged in

NTC sensor defective

Multiple plug loose/not plugged in

Interruption in the cable harness

▶ Check the NTC plug and plug connection.

▶ Replace the NTC sensor.

▶ Check the multiple plug and plug connection.

▶ Check the cable harness

F01

Return temperature sensor interruption

NTC plug loose/not plugged in

NTC sensor defective

Multiple plug loose/not plugged in

Interruption in the cable harness

▶ Check the NTC plug and plug connection.

▶ Replace the NTC sensor.

▶ Check the multiple plug and plug connection.

▶ Check the cable harness

F03

Cylinder temperature sensor interruption

NTC sensor defective

NTC plug loose/not plugged in

Connection to cylinder electronics defective

▶ Replace the NTC sensor.

▶ Check the NTC plug and plug connection.

▶ Check the connection to the cylinder electronics.

F10

Flow temperature sensor short circuit

NTC sensor defective

Short circuit in the cable harness

▶ Replace the NTC sensor.

▶ Check the cable harness.

F11

Return temperature sensor short circuit

NTC sensor defective

Short circuit in the cable harness

▶ Replace the NTC sensor.

▶ Check the cable harness.

F13

Cylinder temperature sensor short circuit

NTC sensor defective

Short circuit in the cable harness

▶ Replace the NTC sensor.

▶ Check the cable harness.

F20

Safety shutdown: Safety cut-out

Flow NTC defective

Return NTC defective

Earth connection faulty

Stray spark via the ignition cable, ignition plug or ignition electrode

▶ Check the flow NTC.

▶ Check the return NTC.

▶ Check the earth connection.

▶ Check the ignition cable, ignition plug and ignition electrode.

F22

Safety shutdown: Water deficiency

Insufficient/no water in the product.

Interruption in the cable harness

 

▶ Fill the heating installation. (→ Page 23)

▶ Check the cable harness.

F23

Safety shutdown: Temperature spread too great

Pump blocked

Pump runs with insufficient output

Flow and return NTC connected the wrong way round

▶ Check that the pump is working correctly.

▶ Check that the pump is working correctly

▶ Check the connection for the flow and return NTC.

F24

Safety shutdown: Temperature rise too fast

Pump blocked

Pump runs with insufficient output

Non-return valve blocked

Non-return valve installed incorrectly

System pressure too low

▶ Check that the pump is working correctly.

▶ Check that the pump is working correctly.

▶ Check that the non-return valve is working correctly.

▶ Check the installation position of the non-return valve.

▶ Check the system pressure.

F25

Safety shutdown: Flue gas temperature too high

Flue gas safety cut-out plug is not plugged in or is loose

Interruption in the cable harness

▶ Check the plug and the plug connection.

▶ Check the cable harness.

F27

Safety shutdown: Flame simulation

Gas solenoid valve not leak-tight

Moisture on the PCB

Flame monitor defective

▶ Check that the gas solenoid valve works correctly.

▶ Check that the PCB works correctly

▶ Replace the flame monitor.

F28

Ignition unsuccessful

Gas stopcock closed

Gas valve assembly defective

The gas pressure monitor has been triggered

Gas flow pressure too low

The thermal isolator device has been triggered

Cable connections not plugged in/loose

Ignition system defective

PCB defective

Ionisation flow interrupted

Earthing defective

Air in the gas supply

Gas meter defective

Gas supply is interrupted

Flue gas circulation is incorrect

Ignition misfire

Diagnostics code D.085 incorrectly set

 

 

Condensate siphon blocked

▶ Open the gas stopcock.

▶ Replace the gas valve assembly.

▶ Check the gas flow pressure.

▶ Check the gas flow pressure.

▶ Check the thermal isolator device.

▶ Check the cable connections.

▶ Replace the ignition system.

▶ Replace the PCB.

▶ Check the monitoring electrodes

▶ Check the product's earthing.

▶ Check the gas-air ratio.

▶ Replace the gas meter.

▶ Check the gas supply.

▶ Check the air/flue system.

▶ Check that the ignition transformer works correctly.

▶ Using an installation with a flue non-return flap, check whether the diagnostics code D.085 has been set correctly. (→ Page 19)

1. Check whether the condensate discharge is connected correctly. (→ Page 18)

2. If the drain is blocked, check whether the heat exchanger's internal insulating material is OK.

F29

Ignition and check faults during operation – flame has gone out

Gas valve assembly defective

Gas meter defective

The gas pressure monitor has been triggered

Air in the gas supply

Gas flow pressure too low

The thermal isolator device has been triggered

Cable connections not plugged in/loose

Ignition system defective

Ionisation flow interrupted

Earthing defective

PCB defective

▶ Replace the gas valve assembly.

▶ Replace the gas meter.

▶ Check the gas flow pressure.

▶ Check the gas-air ratio.

▶ Check the gas flow pressure.

▶ Check the thermal isolator device.

▶ Check the cable connections.

▶ Replace the ignition system.

▶ Check the monitoring electrodes.

▶ Check the product's earthing.

▶ Replace the PCB.

F32

Fan fault

Plug on fan not plugged in or is loose

Multiple plug loose/not plugged in

Interruption in the cable harness

Fan blocked

Electronics defective

▶ Check the plug on the fan and the plug connection.

▶ Check the multiple plug and plug connection.

▶ Check the cable harness.

▶ Check that the fan works correctly.

▶ Check the PCB.

F33

Air pressure switch fault

Air/flue pipe blocked

Defective air pressure switch

Cable connections not plugged in/loose

Fan defective

▶ Check the entire air/flue pipe

▶ Replace the air pressure switch.

▶ Check the cable connections.

▶ Check that the fan works correctly.

F33

Air pressure switch fault

PCB defective

Excessive counter-pressure in the air/flue pipe

▶ Replace the PCB.

1. Ensure that there is no risk of excessive counter-pressure.

2. If required, protect the product (wind guard, cascade lines with a larger diameter, etc.).

F49

Fault: eBUS

eBUS overload

Short circuit in the eBUS connection

Different polarities at the eBUS connection

▶ Check that the eBUS connection works correctly.

▶ Check that the eBUS connection works correctly.

▶ Check that the eBUS connection works correctly.

F61

Gas safety valve drive fault

Short circuit in the cable harness

Gas valve assembly defective

PCB defective

▶ Check the cable harness.

▶ Replace the gas valve assembly

▶ Replace the PCB.

F62

Gas safety valve connection fault

PCB defective

The connection to the gas valve assembly has been interrupted/broken

▶ Replace the PCB.

▶ Check the connection to the gas valve assembly

F63

Fault: EEPROM

PCB defective ▶ Replace the PCB.

F64

Fault: Electronics/NTC

Flow NTC short circuit.

Return NTC short circuit

PCB defective

▶ Check that the flow NTC works correctly.

▶ Check that the return NTC works correctly.

▶ Replace the PCB.

F65

Electronics temperature fault

Electronics overheated

PCB defective

 

▶ Check the external heat effects on the electronics.

▶ Replace the PCB and the ionisation electrode.

F67

Flame plausibility fault

PCB defective ▶ Replace the PCB.

F70

Invalid device specific number (DSN)

Device Specific Number not set/is incorrect

Output range coding resistor missing or is incorrect

▶ Set the correct Device Specific Number

▶ Check the output range coding resistor.

F71

Flow temperature sensor fault

The flow NTC reports a constant value

Incorrect position of the flow NTC

Flow NTC defective

▶ Check the positioning of the flow NTC.

▶ Check the positioning of the flow NTC.

▶ Replace the flow NTC.

F72

Flow and/or return temperature sensor fault

Flow NTC defective

Return NTC defective

▶ Replace the flow NTC

▶ Replace the return NTC.

F73

Water pressure sensor signal in the wrong range (too low)

Short circuit in the cable harness

Interruption in the cable harness

Water pressure sensor defective

▶ Check the cable harness.

▶ Check the cable harness.

▶ Replace the water pressure sensor.

F74

Water pressure sensor signal outside correct range (too high)

Short circuit in the cable harness

Interruption in the cable harness

Water pressure sensor defective

▶ Check the cable harness.

▶ Check the cable harness.

▶ Replace the water pressure sensor.

F75

Pump fault/water deficiency

Malfunction

D.149 = 1, pump blocked alarm

D.149 = 2, electrical pump fault alarm

D.149 = 3, pump dry running alarm

D.149 = 5, no pressure peak detection

D.149 = 6, no feedback from the pump

D.149 = 7, incorrect pump detected

D.149 = 8, flow rate at the end of the purge programme is insufficient

▶ Call up diagnostics code D.149 to obtain further information about the malfunction.

1. Remove the blockage from the pump. 2. Replace the pump.

1. Check the pump's supply voltage. 2. Replace the pump.

1. Check the pressure of the hydraulic circuit; ensure that there is no air in the circuit. 2. Replace the pump.

1. Check the system pressure. 2. Purge the heating installation (purge programme). 3. Check the water pressure sensor. 4. Replace the water pressure sensor.

1. Check the pump's cable harness. 2. Check the main PCB. 3. Check that the plugs are connected correctly. 4. Check the pump's supply voltage. – ≥ 195 V 5. Replace the pump. 6. Replace the main PCB.

1. The detected pump is not correct for the product code; check the product code. 2. Use the pump that has the correct article number.

1. Check whether the stopcocks and thermostatic valves are open. 2. Check the filling pressure; purge the circuit. – ≥ 0.15 MPa (≥ 1.50 bar)

F77

Accessory fault (flue nonreturn flap, condensate pump, etc.)

No feedback from the flue nonreturn flap or the feedback is incorrect

Flue non-return flap defective

No feedback from the condensate pump or the feedback is incorrect

▶ Check that the flue non-return flap works without any problems.

▶ Replace the flue non-return flap.

▶ Check that the condensate pump is working correctly.

 

F83

Fault: Flow and/or return temperature sensor temperature change

Water deficiency

Flow NTC: No contact

Return NTC: No contact

▶ Fill the heating installation.

▶ Check whether the flow NTC is lying against the flow pipe correctly.

▶ Check whether the return NTC is lying against the return pipe correctly.

 

F84

Fault: Temperature difference at the flow and return temperature sensors

Flow NTC installed incorrectly

Return NTC installed incorrectly

▶ Check that the flow NTC has been installed correctly

▶ Check that the return NTC has been installed correctly.

F85

Flow and return temperature sensors have been installed incorrectly (inverted)

Flow/return NTC installed on the same/incorrect pipe ▶ Check that the flow and return NTCs have been installed on the correct pipe.